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UDRI provides engineering staff at Robins AFB,
GA to support F-15 SPO Engineering activities (WR-ALC/LFEFS). UDRI engineers perform
day-to-day activities required
to support depot level repair and refurbishment as well as support for fielded F-15 aircraft
worldwide. This support includes addressing Engineering Assistance Requests (TO 00-25-107),
Nonconforming Technical Assistance Requests (AFMC Form 202), and other engineering tasks.
Typical work includes development of non-standard repairs and solutions to problems with
aircraft structure, with the majority of the work being focused on the vertical stabilizers,
flaps, rudders, ailerons, horizontals, wing tips, and skins. The UDRI engineering staff works
with AF engineers to design and develop repairs and procedures as well as requisite
modifications to T.O.s that document new repair processes and procedures so that all
maintainers will have access to the new and proven repair technologies.
UDRI staff also is working on development and implementation of the Operational
Safety, Suitability, and Effectiveness OSS&E program for the F-15. The OSS&E
Program grew from the need to reduce or eliminate the increase in mishaps of some of the Air Force
weapon systems observed during the nineties. The program has the objectives of improving safety
by reducing the loss of life, equipment or mission capability, reducing cost of use by decreasing
the field/depot/deployment costs, and maintaining system effectiveness by periodically validating
equipment performance. UDRI is developing the OSS&E Process Requirements and Processes.
Also under this task order, UDRI Dayton based personnel supported an effort with
WR-ALC to investigate the causes of a landing gear link failure on the F-15 aircraft.
UDRI personnel traveled to Mountain Home AFB to participate in an accident investigation.
As part of this investigation, UDRI personnel had the unique experience of conducting testing
with the subject aircraft. UDRI also participated in a ground and flight test program at
Nellis AFB. UDRI instrumented a landing gear link with strain gages and placed a data
acquisition system on an F-15 aircraft. The aircraft was placed on jacks and the landing gear
was cycled to collect load data. Flight-testing was also conducted to obtain load data during
takeoff, flight, and landing. While initially, the landing gear link was suspected as a
primary cause of the failure, UDRI’s efforts revealed that a number of other problems with the
landing gear system were causing overloads in this link.
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